Nanotechnology in Aluminum Prototypes
Alumacast is following the developments in the application of nanotechnology in metal castings.
Cost-effectiveness of low volume production
Besides making a handful of parts for testing, the prototype casting process is also suitable for low volume production.
Understand the parameters of the prototyping process
Every process has inherent advantages as well as limitations, and prototyping processes are no exception. Understanding the capabilities of the process you choose will avoid undesirable surprises and allow you to achieve optimum results in minimum time.
Do you know what design changes will cost you in the prototype process?
It is an understood fact that the whole reason for prototyping is to ensure the best possible part design before committing to the cost of building permanent tooling. Design changes in the prototyping phase of product development can be a normal part of the process.
The importance of understanding simulation in prototyping
It is important to remember that the prototyping process is often being used to simulate a product die casting. Although this seems rudimentary and obvious to any designers of cast metal components, it does merit mention here.
Control the cost of the production die
The prototype process serves many functions, but seldom is it perceived as a way to minimize cost and save time in the production process. But approached the right way the prototype process can be instrumental in clearing your way to production, and it can minimize the cost of the production dies.
Features that should be machined
In the prototyping process there are certain features on a cast part that should be machined even though they will be cast in the production process. For example:
How quickly can a prototype be cast?
Remember, no two parts or projects are identical. Therefore, can a part be prototype cast in two days? Absolutely! Does that mean your part can be cast in the shortest possible time? Not necessarily. To avoid unforeseen complications that can derail a well-designed part, it is best if you work in concert with a trusted prototyper early in your design process.
Tweak Part Design while Prototyping Your Part
Alumacast is able to begin prototyping work before a part design is completely finalized. Due to our uniquely flexible mold making process we can begin work on your prototype while you are completing some minor revisions in one area of your part design. This type of flexibility gives the designer more time to tweak the part design in what may be a critical area without seriously delaying the start of the prototyping process and running the risk of becoming the key factor in delaying the launch of a new product.
Casting vs. Fabrication
It is not uncommon for a part to be designed for fabrication only to find that it is more economical to cast the part, especially when quantities are needed.